Mailer Boxes With Tear Strip are die-cut corrugated mailers with a built-in pull tab that opens cleanly without scissors, custom-printed for ecommerce brands that want a fast, tidy unboxing. Customers pull one strip and the box is open.
The tear strip removes the knife-and-tape struggle, so first impressions stay smooth and your box still seals securely for transit with interlocking flaps. That makes these a strong fit for subscription shipments and direct-to-consumer orders where the open is part of the brand moment - and where easy returns matter.
Materials & Specifications
- Material: Corrugated board (E-flute for light items, B or C-flute for heavier orders)
- Construction: One-piece die-cut mailer with integrated tear strip and interlocking flaps
- Printing: Full-color CMYK, inside and outside
- Finishing: Matte or gloss lamination, custom inserts or partitions
- Sustainability: FSC-certified paper option
Best Used For
- Subscription boxes with a repeat unboxing ritual
- Direct-to-consumer ecommerce shipments
- Apparel and accessory orders
- Gift and promotional sends that reward an easy open
Printing & Finishing
Frame the tear strip with printed instructions or art for a guided open, then add matte or gloss lamination to protect the print in transit. Inside printing and a custom insert turn the pulled-open box into a finished presentation.
Why Order from Teal
We are a US-based custom packaging manufacturer with a 50-unit minimum (100+ only for specialty rigid). Free design help, free US shipping, and full-color CMYK come standard, with an FSC-certified paper option. Pick 7-business-day standard production or 5-day rush. A free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes start at 100+.
How long is production? Standard production runs 7 business days, with a 5-day rush available.
Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order.
Tell us your size and quantity for a free quote, and we'll reply within 4 business hours.
How to Order Mailer Boxes With Tear Strip
Ordering custom mailer boxes with tear strip is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
