What is the minimum order for custom poly flyers?

There is no minimum order quantity at Teal Packaging. Order any amount you need - pricing improves at higher quantities.

Are the boxes FSC-certified?

Yes. All board is FSC-certified. Printing uses soy-based inks. Certifications available on request.

Do you offer free shipping?

Yes. Free shipping to US, Canada, UK, and Australia on every order. No minimum order value required.

Can I order a sample?

Yes. Single-unit samples available with 7-day production and free shipping.

What materials are available?

Kraft paperboard 300-400gsm, white SBS 14pt-18pt, corrugated E/B-flute, rigid chipboard 1.5-2.5mm. All FSC-certified.

Do you provide design support?

Yes. Free dieline creation and artwork review with every order. Digital proof provided before production.

Custom Poly Flyers

★★★★★ 4.8 (142 reviews)

MOQ

Production

Free

Shipping

FSC

Certified

Request a Custom Quote

✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free to US, CA, UK, AU

Custom Poly Flyers for Lightweight Shipping

Poly flyers, also called poly mailers, are the lightest and most cost-effective way to ship soft goods, apparel, and non-fragile items. Made from durable polyethylene film, they resist water, tears, and punctures while keeping shipping costs low. Teal Packaging prints custom poly flyers with your branding for a professional delivery experience.

Customization

Sizes from 6x9" to 19x24" and custom dimensions
Full-color exterior printing
Self-seal adhesive closure with security perforation
Double peel strip for easy returns
Matte, gloss, or metallic finishes
Opaque or translucent film options

Material and Eco Options

Standard poly flyers use LDPE film that is lightweight yet resistant to tearing and moisture. For sustainability-focused brands, we offer mailers made from 100% recycled plastic content, compostable films derived from plant starch, and ocean-bound plastic reclaimed from coastal areas.

Perfect For

Clothing and fashion brands ship t-shirts, dresses, and accessories in branded poly mailers. Ecommerce sellers reduce dimensional weight charges compared to boxes. Textile companies send fabric samples. Print shops mail posters and art prints. Any business shipping flat, flexible items benefits from the low weight and high durability.

Get Started

No minimum orders. Free shipping to the US, Canada, UK, and Australia. 14-day turnaround with free design support. Request a free quote.

How to Order Custom Poly Flyers

Ordering custom custom poly flyers is simple:

Submit a quote request with your dimensions, quantity, and design references
Receive pricing within 4 hours
Send your artwork or work with our design team (free dieline + 2 revision rounds)
Approve the digital proof and production begins
Ships free in 7 business days

Common Questions

Frequently Asked Questions

Answers about custom poly flyers, materials, lead times, and ordering.

There is no minimum order quantity at Teal Packaging. Pricing improves at higher quantities.

Standard production takes 7 business days after proof approval. Rush production (5-7 days) is available at an upcharge. Free shipping adds 2-5 days.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

Yes. All board is sourced from FSC-certified mills. Printing uses soy-based inks. Certifications available on request.

Yes. Every order ships free to the United States, Canada, United Kingdom, and Australia. There is no minimum order value for free shipping. Standard transit time is 3 to 5 business days for domestic US and 5 to 10 days for international.

Yes. We offer single-unit samples so you can check the material, print quality, and dimensions before committing to a full production run. Sample orders follow the same 7-day production schedule and ship free.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. All materials are FSC-certified.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Custom Poly Flyers from Teal Packaging?

Teal Packaging produces custom custom poly flyers with no minimum order quantity. Every box is printed on FSC-certified materials using soy-based inks. We include free dieline design, artwork review, and a digital proof with every order so your packaging looks exactly right before production begins.

Standard production takes 7 business days. All orders ship free to the United States, Canada, United Kingdom, and Australia. From 25 sample units to 25,000 production runs, you get the same premium materials, printing quality, and attention to detail.

Ready to Order Custom Poly Flyers?

Get a quote within 4 hours. Free dieline and design setup included. Ships free to US, CA, UK, and AU.

Custom Poly Flyers