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Pre Printed Mailer Box

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom pre printed mailer box before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Pre Printed Mailer Boxes for Your Brand

Pre printed mailer boxes give your business a professional unboxing experience right from the first moment a customer picks up their package. These boxes arrive ready to use with your branding, artwork, and messaging already printed directly onto the corrugated material. Whether you ship ten orders a week or a thousand, having your logo and design built into the box itself creates a lasting impression that plain brown packaging simply cannot match.

Full-Color Printing and Custom Finishing

Every box is printed using full-color CMYK technology, which means your designs come through with sharp detail and accurate color reproduction. You can cover the entire exterior with edge-to-edge artwork or keep things minimal with a clean logo placement on a kraft background. Finishing options let you elevate the look even further:

  • Matte lamination for a smooth, modern feel
  • Spot UV coating to highlight specific design elements with a glossy contrast
  • Foil stamping in gold, silver, or custom metallic shades
  • Embossing or debossing for a tactile, premium texture

You choose the box dimensions, paper weight, and interior print options. Our free design support team can help translate your brand guidelines into a production-ready file if you need assistance getting started.

Durable Materials with Sustainable Options

These mailer boxes are constructed from corrugated cardboard, typically in E-flute or B-flute thickness depending on the protection your products require. E-flute works well for lighter items like cosmetics, candles, and accessories. B-flute provides additional cushioning for heavier goods such as electronics, glass bottles, or ceramic pieces.

For brands that prioritize sustainability, we offer boxes made from recycled cardboard with soy-based inks and water-based coatings. The corrugated material is available with recyclable options by specification and biodegradable, making it easy for your customers to dispose of packaging responsibly. You can also add a printed recycling icon or sustainability message directly onto the box to reinforce your environmental values.

Who Uses Pre Printed Mailers

Subscription box companies rely on these for creating a consistent branded experience month after month. Ecommerce stores shipping apparel, beauty products, or handmade goods use them to stand out in a sea of generic shipping boxes. Food brands package artisan chocolates, coffee beans, and specialty snacks in printed mailers with food-safe liners.

Retail brands use them for gift packaging and limited edition product launches. Event planners order small batches for corporate gifting and welcome kits. Because there is low minimum order requirements, even micro businesses and Etsy sellers can access the same professional packaging that larger companies use.

Why Order from Teal Packaging

We built our process around the needs of small and growing businesses. There are low minimum order quantities, so you can start with a small run to test your design before committing to a large production batch. Free shipping is included on every Teal order, with delivery details confirmed during quoting. From the time your artwork is approved, your boxes are manufactured and shipped within 14 days.

Our design team works with you at no extra cost to refine your artwork, suggest finishing combinations, and ensure your files are print-ready. You get a digital proof before production begins, so there are no surprises when your boxes arrive.

Request a free quote to get started with your custom mailer boxes, or contact our team if you have questions about sizing, materials, or design options.

How to Order Pre Printed Mailer Box

Ordering custom pre printed mailer box is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about pre printed mailer box, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Pre Printed Mailer Box from Teal Packaging?

Teal Packaging produces custom pre printed mailer box with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Pre Printed Mailer Box?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit