A Pre Printed Mailer Box is a custom-printed, die-cut corrugated box for direct-to-consumer brands that want a finished, branded unboxing straight off the production line. Made from corrugated board and printed in full color before it reaches you, it ships flat, folds without tape, and turns each delivery into a brand moment.
With your artwork already printed inside and out, the box arrives camera-ready for the unboxing customers share online. The interlocking-flap construction snaps together fast during packing, and the rigid corrugated walls protect products in transit, making it a fit for premium ecommerce, gift sets, and influencer or PR shipments where presentation drives word of mouth.
Materials & Specifications
- Material: Corrugated board, E-flute for light goods or B/C-flute for heavier items
- Construction: Die-cut one-piece mailer with interlocking flaps, no tape needed
- Printing: Full-color CMYK printed inside and outside
- Finishing options: Matte or gloss lamination, custom inserts or partitions
- Sustainability: FSC-certified paper option
Best Used For
- Direct-to-consumer brands focused on unboxing
- Premium ecommerce and curated gift sets
- Influencer, PR, and seasonal campaign shipments
- Subscription boxes that want a consistent branded look
Printing & Finishing
The Pre Printed Mailer Box ships with your full-color CMYK design on the exterior, interior, or both for a surprise-inside reveal. Add matte lamination for an understated premium feel or gloss lamination to make colors pop, then drop in custom inserts to cradle products and complete the presentation.
Why Order from Teal
Teal is a US-based custom packaging manufacturer with a 50-unit minimum order, free design help, and full-color CMYK printing inside and out. Pick 7-business-day standard production or a 5-day rush, enjoy free US shipping, and choose an FSC-certified paper option. The free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes require 100 or more.
How long is production? Standard production takes 7 business days, with a 5-day rush option for tighter deadlines.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) to see the print and build quality, with the cost credited to your first order.
Is it recyclable? Yes. Corrugated board is widely recyclable, and an FSC-certified paper option is available.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Pre Printed Mailer Box
Ordering custom pre printed mailer box is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days



