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Pre Printed Mailer Box

4.7 (187 reviews)
Sophia L. 5.0/5
Great quality and the free design help made it easy. Will reorder.
Hannah G. 4.4/5
Smooth proofing process and the finished packaging looks premium.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom pre printed mailer box before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

A Pre Printed Mailer Box is a custom-printed, die-cut corrugated box for direct-to-consumer brands that want a finished, branded unboxing straight off the production line. Made from corrugated board and printed in full color before it reaches you, it ships flat, folds without tape, and turns each delivery into a brand moment.

With your artwork already printed inside and out, the box arrives camera-ready for the unboxing customers share online. The interlocking-flap construction snaps together fast during packing, and the rigid corrugated walls protect products in transit, making it a fit for premium ecommerce, gift sets, and influencer or PR shipments where presentation drives word of mouth.

Materials & Specifications

  • Material: Corrugated board, E-flute for light goods or B/C-flute for heavier items
  • Construction: Die-cut one-piece mailer with interlocking flaps, no tape needed
  • Printing: Full-color CMYK printed inside and outside
  • Finishing options: Matte or gloss lamination, custom inserts or partitions
  • Sustainability: FSC-certified paper option

Best Used For

  • Direct-to-consumer brands focused on unboxing
  • Premium ecommerce and curated gift sets
  • Influencer, PR, and seasonal campaign shipments
  • Subscription boxes that want a consistent branded look

Printing & Finishing

The Pre Printed Mailer Box ships with your full-color CMYK design on the exterior, interior, or both for a surprise-inside reveal. Add matte lamination for an understated premium feel or gloss lamination to make colors pop, then drop in custom inserts to cradle products and complete the presentation.

Why Order from Teal

Teal is a US-based custom packaging manufacturer with a 50-unit minimum order, free design help, and full-color CMYK printing inside and out. Pick 7-business-day standard production or a 5-day rush, enjoy free US shipping, and choose an FSC-certified paper option. The free sample kit ships for just $19.99, credited to your first order.

FAQ

What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes require 100 or more.

How long is production? Standard production takes 7 business days, with a 5-day rush option for tighter deadlines.

Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) to see the print and build quality, with the cost credited to your first order.

Is it recyclable? Yes. Corrugated board is widely recyclable, and an FSC-certified paper option is available.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Pre Printed Mailer Box

Ordering custom pre printed mailer box is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about pre printed mailer box, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Pre Printed Mailer Box from Teal Packaging?

Teal Packaging produces custom pre printed mailer box with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Pre Printed Mailer Box?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit