Custom Printed Mailer Boxes are corrugated shippers carrying your full-color artwork across every panel, made for brands that treat the box as a marketing channel, not just a container. The design is yours and printed edge to edge.
Full-color CMYK printing lets you run brand colors, photography, and messaging on the outside and inside, turning each delivery into a branded touchpoint customers photograph and share. The tape-free one-piece build ships flat and assembles fast, so your art arrives crisp without slowing fulfillment. Beauty brands, food and beverage shippers, and promo campaigns use the printed interior to add a thank-you message or QR code right where the customer looks first.
Custom Printed Mailer Boxes - Materials & Specifications
- Material: Corrugated board (E-flute light, B or C-flute heavier) with litho-lam or flexo print surface
- Construction: Die-cut one-piece mailer, interlocking flaps, no tape
- Printing: Full-color CMYK, print inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper option
Best Used For
- Beauty and personal care DTC shipments
- Food and beverage brand packaging
- Marketing campaigns with printed inserts or QR codes
- Brands building a repeatable, on-brand unboxing
Printing & Finishing
Push full-color CMYK across the lid, walls, and interior for an all-over branded reveal. Litho lamination delivers photo-grade detail, matte lamination softens the surface, and gloss makes colors vivid. Add a printed interior message and inserts to stage the product for the first look.
Why Order from Teal
We are a US-based manufacturer producing Custom Printed Mailer Boxes at a 50-unit minimum order (100+ only for specialty rigid boxes). Free design help and free US shipping are included. Select 7-business-day standard production or 5-day rush, full-color CMYK printing, and an FSC-certified paper option. The free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? The minimum order is 50 units. Specialty rigid boxes are the only line that starts at 100+.
How long is production? Standard production is 7 business days, and a 5-day rush is available.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) to proof color and finish, and we credit it to your first order.
Are these recyclable? Yes. The corrugated board is recyclable, and an FSC-certified paper option is available.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Custom Printed Mailer Boxes
Ordering custom printed mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
