Custom Made Mailer Boxes are corrugated shippers die-cut to the exact shape and size your product needs, made for brands tired of forcing items into off-the-shelf boxes. Each one is built to your spec and custom-printed.
A box cut to your product means less void fill, lower dimensional shipping weight, and a snug fit that protects in transit. That tailored fit matters most for oddly shaped items, multi-piece kits, and product launches where the packaging is part of the first impression. Add partitions and the same box organizes a full set without rattle, so what arrives looks exactly as you intended.
Custom Made Mailer Boxes - Materials & Specifications
- Material: Corrugated board (E-flute for light goods, B or C-flute for sturdier protection)
- Construction: Die-cut one-piece mailer built to your dimensions, interlocking flaps, no tape
- Printing: Full-color CMYK, print inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper option
Best Used For
- Oddly shaped or non-standard products
- Multi-piece kits and bundled sets
- Product launches and limited editions
- Brands cutting dimensional shipping costs
Printing & Finishing
Once the structure fits your product, finish it your way. Matte or gloss lamination protects the print and sets the tactile tone, full-color CMYK covers the exterior and interior, and custom partitions keep every component seated. Free design help turns your dimensions into a print-ready dieline.
Why Order from Teal
We are a US-based manufacturer building Custom Made Mailer Boxes at a 50-unit minimum order (100+ only for specialty rigid boxes). Free design help shapes your dieline and free US shipping covers delivery. Choose 7-business-day standard production or 5-day rush, full-color CMYK, and an FSC-certified paper option. Your free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? The minimum is 50 units, even for a fully custom size. Specialty rigid boxes start at 100+.
How long is production? Standard production is 7 business days, with a 5-day rush option when you need them faster.
Can I get a sample? Yes. The free sample kit (just $19.99 shipping) lets you confirm fit and finish, and we credit it to your first order.
Are these recyclable? Yes. The corrugated board is recyclable, with an FSC-certified paper option available.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Custom Made Mailer Boxes
Ordering custom made mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
