Tab Lock Boxes are die-cut corrugated mailers that close with built-in locking tabs instead of glue or tape - custom-printed shippers for brands that want fast, tool-free assembly on the pack line. They fold up in seconds and snap shut to hold the lid secure in transit.
The tab-lock design speeds up fulfillment because workers assemble each box by hand without dispensers or adhesive, which cuts pack time and keeps the seams clean for printing. That makes them a strong fit for high-volume order desks shipping electronics, accessories, or small hardware where every second per box adds up across a run.
Materials & Specifications
- Material: Corrugated board (E-flute for light items, B or C-flute for heavier loads)
- Construction: One-piece die-cut mailer with interlocking tab-lock closure, no tape or glue
- Printing: Full-color CMYK, print inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper available on request
Best Used For
- High-volume fulfillment that needs quick, tool-free assembly
- Electronics, accessories, and small hardware
- Direct-to-consumer shipments without a glue or tape step
- Promotional kits and product samples
Printing & Finishing
Run full-color CMYK across the lid and panels, then print the interior for a branded open. Matte lamination resists scuffs in transit and gloss adds shine, and a fitted insert keeps the contents from shifting. Ask for FSC-certified stock when recyclable, responsibly sourced board matters to your buyers.
Why Order from Teal
Teal is a US-based custom packaging manufacturer, and Tab Lock Boxes carry a 50-unit minimum so small runs stay practical. You get free design help, free US shipping, and full-color CMYK printing. Pick 7-business-day standard production or 5-day rush, choose an FSC option when needed, and grab a free sample kit (just $19.99 shipping) that we credit to your first order.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes start at 100; these corrugated mailers begin at 50.
How long is production? Standard production takes 7 business days, with a 5-day rush available for tight deadlines.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) to test the tab-lock fit and print quality, and we credit it to your first order.
Are they recyclable? Yes. The corrugated board is recyclable, and an FSC-certified paper option is available.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Tab Lock Boxes
Ordering custom tab lock boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
