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Ear Lock Mailer Box

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom ear lock mailer box before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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3-5 samples shipped free. $50 credited on first order.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

A Secure Closure That Sets Your Brand Apart

Ear lock mailer boxes feature interlocking tabs on each side that click into place, creating a firm seal without tape or adhesive. This design gives your customers a clean unboxing moment while keeping contents secure during transit. The flat panels on all sides provide generous space for full-color printing, turning every shipment into a branded experience that recipients remember.

Built from sturdy corrugated or paperboard stock, these mailers hold their shape through the shipping process and arrive looking sharp on the doorstep. The tuck-and-lock mechanism is intuitive to assemble and satisfying to open, striking the right balance between protection and presentation.

Full Customization From Structure to Finish

Every box is printed using full-color CMYK on all exterior surfaces, so your logo, patterns, and product information come through with vivid accuracy. Choose from a range of finishing options to match your brand's personality. Matte lamination adds a soft, understated feel. Spot UV highlights specific design elements with a glossy contrast. Foil stamping in gold, silver, or custom metallic shades brings a premium touch to logos or text.

You control the dimensions down to the fraction of an inch. Whether you need a slim box for jewelry cards or a deeper structure for candle sets, the ear lock format adapts to virtually any proportion. Interior printing is also available for brands that want to carry their visual identity through the entire unboxing experience.

Sustainable Materials Built for Real-World Shipping

Teal Packaging sources FSC-certified paper options and recyclable corrugated board for these mailers. Standard options include 300gsm, 350gsm, and 400gsm card stock, with E-flute corrugated available for heavier items that need extra cushioning. All materials are available with recyclable options by specification curbside, and soy-based inks keep the printing process aligned with sustainable practices.

The ear lock tabs eliminate the need for packing tape on many shipments, reducing plastic waste per order. For brands that market their environmental commitments, this small detail reinforces your message without requiring extra inserts or callouts.

Where These Mailers Work Best

Subscription box brands rely on the ear lock format for its repeatable assembly and consistent presentation across thousands of units. Cosmetics companies use them for curated gift sets where the box itself needs to feel intentional. Artisan food producers ship chocolate boxes, tea samplers, and spice kits in these mailers because the secure closure prevents shifting during transit.

  • Ecommerce apparel brands shipping accessories, scarves, or small garments
  • Stationery and greeting card companies looking for branded retail packaging
  • Candle makers and home fragrance brands sending seasonal collections
  • Corporate gifting firms assembling curated welcome kits or client appreciation boxes
  • Bakeries and confectioneries packaging premium treats for delivery

The format also works well for retail shelf display. The flat panels sit upright naturally, making them a practical choice for brands that sell in boutiques or pop-up shops alongside their online store.

Why Brands Choose Teal Packaging

There are low minimum order quantities, so you can test a new design with a small run before committing to thousands. Free shipping is included on every Teal order. Delivery details are confirmed during quoting. From artwork approval to delivery, the standard turnaround is 14 days.

Our design team works with you at no extra cost to finalize print files, adjust dielines, and make sure your artwork translates cleanly to the finished product. If you have a rough concept or a polished file, either starting point works. Request a free quote to get exact specs and pricing for your project, or contact our team to talk through materials and finishing before you commit.

How to Order Ear Lock Mailer Box

Ordering custom ear lock mailer box is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about ear lock mailer box, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Ear Lock Mailer Box from Teal Packaging?

Teal Packaging produces custom ear lock mailer box with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Ear Lock Mailer Box?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit