Teal Packaging is a US custom-packaging manufacturer for custom sandwich bags, made to order with full-color custom print. Minimum orders start at just 50 units (100 for specialty rigid boxes), and every order includes free design help and free US shipping. Standard production runs from about 7 business days after proof approval (longer for complex or high-volume orders), with volume pricing from $0.44 per unit. FSC-certified and recyclable material options are available.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Custom Sandwich Bags from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 30, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Printed Sandwich Bags for Food Service
Custom sandwich bags combine material optionsty with brand visibility. These bags protect sandwiches, wraps, and baked goods from contamination while displaying your logo and messaging. Available in grease-resistant paper, compostable materials, or traditional plastic, with printing options to match your brand aesthetic.
Material Options
Grease-resistant paper bags feature a coating that prevents oil and moisture from seeping through. The coating is applied to one or both sides depending on food type and holding time. White paper provides clean presentation and excellent printability, while natural kraft offers eco-friendly appearance.
Compostable sandwich bags are made from PLA (polylactic acid) or cellulose films derived from plant materials. These bags break down in commercial composting facilities within 90-180 days. Transparency allows customers to see sandwich contents while maintaining product freshness.
Traditional plastic sandwich bags use LDPE or BOPP films for maximum moisture protection and extended shelf life. The clear material showcases food presentation while providing reliable barrier properties. material certifications ensure safety for direct material.
Printing and Customization
Flexographic printing applies 1-3 spot colors directly onto paper bags. The process works well for logos, text, and simple graphics. Print placement options include centered on one side, wraparound designs, or isolated corner logos.
Digital printing enables full-color designs on white paper bags. Photographic images, gradients, and complex graphics reproduce accurately. Variable data printing allows personalized messaging or nutritional information for different menu items.
Window cutouts with clear film inserts showcase sandwich ingredients while maintaining protective barrier. The window can be die-cut in custom shapes to highlight specific menu items or create visual interest.
Sizes and Configurations
Standard sizes accommodate common sandwich types. Small bags (6x1x6.5 inches) fit half sandwiches, cookies, or pastries. Medium bags (6.5x1.5x7.5 inches) hold full sandwiches and wraps. Large bags (7x2x8.5 inches) accommodate oversized subs or multiple items.
Gusset widths determine capacity for thick sandwiches or bulky items. Standard 1-inch gussets work for most applications, while 2-inch gussets accommodate club sandwiches or multiple wrapped items.
Closure options include open-top for quick service, fold-over flaps for casual sealing, or adhesive strips for secure closure. Some designs incorporate tear notches for easy opening.
Pricing Details
- 100 units: $0.38-$0.72 per bag depending on material and printing
- 500 units: $0.25-$0.48 per bag
- 1,000 units: $0.19-$0.36 per bag
Minimum order quantity is 50 units. Standard production time is from about 7 business days (longer for complex or high-volume orders) after artwork approval. Pricing includes one-color printing on one side. Additional colors, full-color printing, and windows quoted separately.
material optionsty and Compliance
All materials meet FDA material requirements and are manufactured in facilities following GMP (Good Manufacturing Practices). Grease-resistant coatings are material optionsand do not transfer chemicals to food items.
Compostable bags comply with durability-tested or EN 13432 standards for compostability. BPI (Biodegradable Products Institute) certification verifies claims for North American markets. Include disposal instructions on bag printing to educate customers.
Store bags in cool, dry conditions away from strong odors that could transfer to the material. Keep packages sealed until use to maintain cleanliness. Use bags within 12 months of production for optimal performance.
Applications and Use Cases
Delis and sandwich shops use custom bags for takeout orders, catering deliveries, and grab-and-go refrigerator sections. Printed bags reinforce brand identity and provide marketing exposure as customers carry food through offices or public spaces.
Cafes package breakfast sandwiches, baked goods, and lunch items in branded bags. The grease-resistant properties maintain bag integrity for oily or buttery items. Window designs showcase fresh ingredients and artisan preparation.
Bakeries pack cookies, brownies, and pastries in custom sandwich bags for retail sales or wholesale accounts. The bags protect items during transport while displaying brand logos and ingredient information.
Food trucks and mobile vendors use printed bags for hand-held menu items. The portable packaging enables easy eating on the go. Bold graphics and contact information turn each bag into a mobile advertisement.
Design Recommendations
Keep designs simple and bold for maximum visibility. Bags are often viewed at a distance or while customers are moving, so large logos and clear text perform best. High contrast between bag color and ink color ensures readability.
Include practical information like allergen warnings, social media handles, or QR codes linking to menus or ordering apps. Position important information above the food line to remain visible when bags are filled.
Account for grease or moisture that may affect printing during use. Avoid solid ink coverage in areas that contact oily foods. Test samples with actual menu items before committing to large production runs.
Sustainability Messaging
If using compostable or recyclable materials, prominently display environmental claims and disposal instructions. Educate customers on proper composting or recycling to maximize environmental benefit.
Even traditional paper bags have strong sustainability stories. Highlight recycled content percentages, FSC certification, or recyclability. Many customers appreciate knowing their packaging choices support environmental goals.
Ordering Custom Sandwich Bags
Request a quote through our online form, specifying bag size, material type, quantity, and printing requirements. Include sample menu items or sandwiches to help determine optimal sizing and material selection.
Submit print-ready artwork in vector format with color specifications. We provide templates showing safe print areas and fold lines. Digital proofs confirm design placement and color matching before production.
Physical samples available for $20-$35 per design, shipped within 5-7 business days. Sample costs credited toward production orders of 500+ units. Pair with custom napkins, branded food trays, and takeout bags for complete food service branding.
