Home
Blog About Contact

Custom Sandwich Bags

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom sandwich bags before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

× ×

Sample Kit

Touch and feel before you commit

Get 3-5 samples in different materials and finishes. See the quality firsthand.

✓ Free shipping ✓ Multiple materials ✓ $5 credited on order
Buy Sample Kit - $5
No commitment
Free dieline
Reply in 24h

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Printed Sandwich Bags for Food Service

Custom sandwich bags combine food safety with brand visibility. These bags protect sandwiches, wraps, and baked goods from contamination while displaying your logo and messaging. Available in grease-resistant paper, compostable materials, or traditional plastic, with printing options to match your brand aesthetic.

Material Options

Grease-resistant paper bags feature a coating that prevents oil and moisture from seeping through. The coating is applied to one or both sides depending on food type and holding time. White paper provides clean presentation and excellent printability, while natural kraft offers eco-friendly appearance.

Compostable sandwich bags are made from PLA (polylactic acid) or cellulose films derived from plant materials. These bags break down in commercial composting facilities within 90-180 days. Transparency allows customers to see sandwich contents while maintaining product freshness.

Traditional plastic sandwich bags use LDPE or BOPP films for maximum moisture protection and extended shelf life. The clear material showcases food presentation while providing reliable barrier properties. Food-grade certifications ensure safety for direct food contact.

Printing and Customization

Flexographic printing applies 1-3 spot colors directly onto paper bags. The process works well for logos, text, and simple graphics. Print placement options include centered on one side, wraparound designs, or isolated corner logos.

Digital printing enables full-color designs on white paper bags. Photographic images, gradients, and complex graphics reproduce accurately. Variable data printing allows personalized messaging or nutritional information for different menu items.

Window cutouts with clear film inserts showcase sandwich ingredients while maintaining protective barrier. The window can be die-cut in custom shapes to highlight specific menu items or create visual interest.

Sizes and Configurations

Standard sizes accommodate common sandwich types. Small bags (6x1x6.5 inches) fit half sandwiches, cookies, or pastries. Medium bags (6.5x1.5x7.5 inches) hold full sandwiches and wraps. Large bags (7x2x8.5 inches) accommodate oversized subs or multiple items.

Gusset widths determine capacity for thick sandwiches or bulky items. Standard 1-inch gussets work for most applications, while 2-inch gussets accommodate club sandwiches or multiple wrapped items.

Closure options include open-top for quick service, fold-over flaps for casual sealing, or adhesive strips for secure closure. Some designs incorporate tear notches for easy opening.

Pricing Details

  • 100 units: $0.38-$0.72 per bag depending on material and printing
  • 500 units: $0.25-$0.48 per bag
  • 1,000 units: $0.19-$0.36 per bag

Minimum order quantity is 100 units. Standard production time is 15-20 business days after artwork approval. Pricing includes one-color printing on one side. Additional colors, full-color printing, and windows quoted separately.

Food Safety and Compliance

All materials meet FDA food contact requirements and are manufactured in facilities following GMP (Good Manufacturing Practices). Grease-resistant coatings are food-safe and do not transfer chemicals to food items.

Compostable bags comply with ASTM D6400 or EN 13432 standards for compostability. BPI (Biodegradable Products Institute) certification verifies claims for North American markets. Include disposal instructions on bag printing to educate customers.

Store bags in cool, dry conditions away from strong odors that could transfer to the material. Keep packages sealed until use to maintain cleanliness. Use bags within 12 months of production for optimal performance.

Applications and Use Cases

Delis and sandwich shops use custom bags for takeout orders, catering deliveries, and grab-and-go refrigerator sections. Printed bags reinforce brand identity and provide marketing exposure as customers carry food through offices or public spaces.

Cafes package breakfast sandwiches, baked goods, and lunch items in branded bags. The grease-resistant properties maintain bag integrity for oily or buttery items. Window designs showcase fresh ingredients and artisan preparation.

Bakeries pack cookies, brownies, and pastries in custom sandwich bags for retail sales or wholesale accounts. The bags protect items during transport while displaying brand logos and ingredient information.

Food trucks and mobile vendors use printed bags for hand-held menu items. The portable packaging enables easy eating on the go. Bold graphics and contact information turn each bag into a mobile advertisement.

Design Recommendations

Keep designs simple and bold for maximum visibility. Bags are often viewed at a distance or while customers are moving, so large logos and clear text perform best. High contrast between bag color and ink color ensures readability.

Include practical information like allergen warnings, social media handles, or QR codes linking to menus or ordering apps. Position important information above the food line to remain visible when bags are filled.

Account for grease or moisture that may affect printing during use. Avoid solid ink coverage in areas that contact oily foods. Test samples with actual menu items before committing to large production runs.

Sustainability Messaging

If using compostable or recyclable materials, prominently display environmental claims and disposal instructions. Educate customers on proper composting or recycling to maximize environmental benefit.

Even traditional paper bags have strong sustainability stories. Highlight recycled content percentages, FSC certification, or recyclability. Many customers appreciate knowing their packaging choices support environmental goals.

Ordering Custom Sandwich Bags

Request a quote through our online form, specifying bag size, material type, quantity, and printing requirements. Include sample menu items or sandwiches to help determine optimal sizing and material selection.

Submit print-ready artwork in vector format with color specifications. We provide templates showing safe print areas and fold lines. Digital proofs confirm design placement and color matching before production.

Physical samples available for $20-$35 per design, shipped within 5-7 business days. Sample costs credited toward production orders of 500+ units. Pair with custom napkins, branded food trays, and takeout bags for complete food service branding.

Production Checklist

How to Plan Custom Sandwich Bags

Use this page to brief Teal before quoting. The strongest custom sandwich bags requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom sandwich bags, materials, lead times, and ordering.

Our minimum order quantity is 100 units for custom packaging.

Production typically takes 7-14 business days.

Yes, we offer free shipping on all orders within the US.

Yes, we offer custom samples before full production.

Browse Related Products

C
Custom Mailer Boxes
C
Custom Rigid Boxes
C
Custom Kraft Boxes
C
Custom Cosmetic Boxes
C
Custom Eco Friendly Boxes

Further Reading

Custom Sandwich Boxes
Custom Sandwich Bags
Custom Sandwich Paper

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Sandwich Bags?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get Quote

× ×

Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit