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Custom Die Cut Mylar Bags

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom die cut mylar bags before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Introduction to Custom Die Cut Mylar Bags

Custom die cut mylar bags have revolutionized product packaging for food, supplements, cosmetics, and retail items. These versatile pouches combine the protective properties of mylar with eye-catching custom shapes that make your brand impossible to ignore. Teal Packaging partners with specialized manufacturing experts to create distinctive die cut mylar bags that stand out on retail shelves while providing superior product protection. Our packaging solutions feature excellent barrier properties that preserve freshness and extend shelf life for perishable items. With a minimum order quantity of just 50 units and complimentary design support, getting started has never been easier. We free shipping is included on every Teal order. Delivery details are confirmed during quoting with delivery within two weeks. Let us help you create custom die cut mylar bags that capture attention and protect your products.

Materials and GSM Specifications

Understanding the material composition of die cut mylar bags is essential for selecting the right packaging for your products. We offer various constructions to meet different barrier requirements and product needs.

  • 3 mil mylar: Lightweight option suitable for non-perishable items and short-term storage
  • 5 mil mylar: Standard barrier thickness for most food and retail products
  • 7 mil mylar: Enhanced protection for products requiring extended shelf life
  • 3.5 mil foil laminated: Premium barrier with excellent light and oxygen protection
  • Kraft mylar: Natural, eco-friendly appearance with good barrier properties

All our custom die cut mylar bags provide excellent barrier protection against moisture, oxygen, light, and odors. We offer food-safe materials suitable for direct food contact, along with child-resistant options for sensitive products. Our soy-based inks ensure vibrant printing that maintains its appearance throughout the product lifecycle.

Customization Options

Die cut mylar bags offer unique opportunities for distinctive packaging that reflects your brand personality. We provide comprehensive customization to make your packaging truly memorable.

  • Custom shapes: Die cut to any shape that matches your brand or product
  • Full color printing: High-resolution graphics and photographs on all surfaces
  • Finishes: Matte, gloss, metallic, and soft-touch options
  • Zipper closures: Resealable options for multi-use products
  • Hang holes: Retail display options in various positions
  • Spout options: Pour spouts for liquids and pourable products

Our complimentary design team helps you create custom die cut mylar bags that maximize your brand impact. Share your vision and let our designers transform it into stunning packaging that commands attention.

Available Sizes in Inches

Selecting the proper size ensures your products fit securely while minimizing excess packaging material. Our die cut mylar bags come in various dimensions to accommodate different product types and quantities.

  • 3 x 4 inches: Sample size or single-serving packets
  • 4 x 6 inches: Small portions, single serving snacks
  • 5 x 7 inches: Standard pouches for snacks, small retail items
  • 6 x 9 inches: Medium size for larger quantities or multiple items
  • 8 x 12 inches: Large pouches for family-sized products
  • Custom sizes: We make to your exact specifications

Each size can be die cut to custom shapes and configured with appropriate closures and features to meet your specific product requirements.

Sustainability Commitment

Teal Packaging is committed to offering environmentally responsible packaging solutions. While traditional mylar presents recycling challenges, we provide options to minimize environmental impact.

  • Recyclable mylar options: Select recyclable materials where product requirements allow
  • Reduced material usage: Efficient designs that minimize waste while maintaining protection
  • Soy-based inks: Environmentally friendly printing with plant-based inks
  • FSC-certified components: Paper and cardboard elements sourced responsibly
  • Lightweight construction: Minimal material usage without compromising barrier properties

We continue to develop more sustainable options for custom die cut mylar bags as technology advances, helping brands meet their environmental goals while maintaining product quality and safety.

How to Order

Ordering your custom die cut mylar bags follows a streamlined process designed for efficiency and satisfaction. Follow these steps to get your distinctive packaging ready.

  • Choose specifications: Select material, size, shape, and quantity
  • Submit design: Upload your artwork or collaborate with our free design team
  • Review proof: Approve digital proof before production begins
  • Production: Your packaging are manufactured
  • Delivery: Receive your order within two weeks with free shipping

Our minimum order quantity of just 50 units makes made-to-order die cut mylar bags accessible for businesses of all sizes. Contact our team today to discuss your packaging needs.

Production Checklist

How to Plan Custom Die Cut Mylar Bags

Use this page to brief Teal before quoting. The strongest custom die cut mylar bags requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom die cut mylar bags, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

custom die cut stickers
Custom Die Cut Boxes
die cut retail boxes

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Die Cut Mylar Bags?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit