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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom order custom packaging before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Order Custom Packaging with Confidence

When you order custom packaging, you're making an investment in brand perception, product protection, and customer experience. Teal Packaging makes it simple and affordable to order custom packaging that reflects your brand values while meeting practical performance requirements. With a 2-week turnaround, 50-box minimum, and free shipping included on every order, we've removed the traditional barriers that made custom packaging inaccessible to small and medium businesses.

Our partnerships with skilled manufacturing partners and commitment to FSC-certified sustainable materials ensure you receive professional packaging that performs reliably.

The process to order custom packaging should be straightforward and transparent, with clear communication at every stage. We guide you through materials selection, structural design, graphics development, and production planning to ensure your finished packaging meets expectations.

Our free design support eliminates the need for expensive agencies, and our expertise helps avoid common pitfalls that can derail custom packaging projects. Whether you're ordering for the first time or transitioning from another supplier, we make the experience productive and stress-free.

Materials Selection When You Order

Understanding materials is essential when you order custom packaging that performs as intended. Corrugated materials from 200 GSM to 350 GSM each offer distinct characteristics suited to different applications. The 200-250 GSM range provides excellent printability and sufficient strength for lightweight products like cosmetics, apparel, and accessories. This weight balances material cost with performance for products that don't require heavy-duty protection. Stepping up to 300-350 GSM delivers enhanced crush resistance and structural rigidity for heavier products or items requiring extra security during shipping.

Rigid paperboard options from 300 GSM to 600 GSM create premium presentation packaging with substantial weight and luxury feel. These materials are ideal for cosmetics, electronics, jewelry, and other products where packaging directly influences perceived value. All materials we offer are FSC-certified from responsibly managed forests, ensuring environmental responsibility is standard when you order custom packaging through Teal Packaging. We use soy-based inks that deliver vibrant color reproduction while supporting recyclability.

Our manufacturing partners test materials rigorously for consistency, printability, and structural performance to maintain quality standards.

Design and Customization Options

When you order custom packaging, design quality determines how effectively your boxes communicate brand identity and appeal to customers.

Our free design support team collaborates with you to create packaging that reflects your brand while optimizing for production efficiency. Full-color CMYK printing enables photographic imagery, complex patterns, and unlimited color matching. Interior printing adds unexpected delight during unboxing with branded patterns, messages, or product information printed inside the box.

Structural customization ranges from standard formats like tuck-end boxes and crash-lock mailers to complex custom die-cuts engineered for specific products. Special features enhance both functionality and presentation: magnetic closures for premium feel, window cutouts for product visibility without opening, integrated handles for carrying convenience, and custom inserts for organized multi-product packaging. Finishing treatments add protection and visual interest: matte or gloss lamination for durability and sheen, spot UV coating for dimensional highlights on logos or specific elements, and embossing or debossing for tactile branding that customers can feel.

  • Free professional design consultation
  • Full-color printing capabilities
  • Custom structural engineering
  • Premium finishing options
  • Unlimited design revisions

Size Specifications

Choosing the right dimensions is critical when you bespoke order packaging. Boxes that are too large waste material and increase shipping costs through higher dimensional weight charges. Boxes that are too tight make packing difficult and can damage products during insertion or removal. We help you find the optimal balance, producing boxes from compact 2x2x1 inch sizes for small items up to large 24x20x12 inch containers for bulk products or gift sets.

Common e-commerce sizes that work well across many product categories include 6x4x2 inches for jewelry and small accessories, 8x6x3 inches for cosmetics and beauty products, 10x8x4 inches for apparel and medium merchandise, and 14x12x6 inches for larger items or multi-product orders. Custom dimensions are easily accommodated to match your exact product specifications. When you personalized order packaging, we analyze your products to recommend dimensions that minimize costs while ensuring adequate protection.

Our mailer boxes are engineered for e-commerce efficiency, while retail boxes optimize for shelf presence and point-of-sale visibility.

Sustainability Standards

Environmental responsibility should be standard when you these boxes, not a premium add-on. FSC-certified paper options are available by specification. This third-party certification is independently verified and traceable throughout the supply chain, providing transparency about where materials originate and how they're produced.

Our manufacturing partners undergo regular audits to maintain certification standards.

Soy-based inks replace petroleum-based alternatives, reducing environmental impact while delivering superior color quality on both coated and uncoated substrates. These renewable inks break down more readily during recycling and composting processes. All packaging is designed for standard municipal recycling programs, and materials naturally compost without toxic residues. When you bespoke order packaging from Teal Packaging, sustainability isn't a compromise or an upcharge; it's how we operate. Explore our kraft boxes for maximum recyclability with minimal processing, or our food boxes that meet both food safety and compostability standards.

The Ordering Process

The process to order custom packaging with Teal Packaging is designed for clarity and efficiency. Begin by contacting us with information about your products, approximate box dimensions, desired quantity, and any design concepts or existing artwork. We'll respond within 24 hours with a detailed quote that includes all costs: materials, printing, finishing, design support, and shipping.

Our transparent pricing eliminates surprise fees or hidden charges.

After you approve the quote, our design team creates digital mockups for your review. We work through revisions collaboratively until you're completely satisfied with both structural design and graphics. This design phase typically involves 2-4 revision rounds, all included at no additional cost. Once you approve the final design, production begins immediately with our manufacturing partners. Standard production takes 2 weeks from approval to completed boxes ready for shipment. Finished packaging free shipping is included on every Teal order. Delivery details are confirmed during quoting. Many customers who this packaging also explore complementary options like gift boxes for special promotions or corrugated boxes for shipping applications.

Production Checklist

How to Plan Order Custom Packaging

Use this page to brief Teal before quoting. The strongest custom order custom packaging requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about order custom packaging, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishes include matte/gloss lamination, spot UV, foil stamping, embossing.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

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Further Reading

Sample Order
Rush Order
minimum order quantity

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Order Custom Packaging?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit