Tuck Top Mailer Boxes are custom-printed corrugated shipping boxes for ecommerce brands that want a clean unboxing without tape or filler. The one-piece die-cut design folds flat and locks shut with a tuck-top flap, so packing is fast and the printed interior greets your customer on open.
Because the lid tucks instead of taping, your team assembles orders in seconds and returns nest back together neatly. Printing inside and out turns the box into a branded moment - a skincare set, a small electronics kit, or a subscription drop arrives looking deliberate rather than shipped from a warehouse.
Materials & Specifications
- Material: Corrugated board, E-flute for light goods or B/C-flute for heavier items
- Construction: One-piece die-cut with tuck-top closure, no tape required
- Printing: Full-color CMYK, inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper option
Best Used For
- Ecommerce and direct-to-consumer order fulfillment
- Subscription boxes and curated gift sets
- Apparel, beauty, and small consumer electronics
Printing & Finishing
Add a matte or gloss lamination for a tougher, photo-ready surface, or print the interior with a pattern or message that lands at the moment of opening. Die-cut inserts hold contents in place so nothing shifts in transit.
Why Order from Teal
Teal is a US-based manufacturer with a 50-unit minimum on Tuck Top Mailer Boxes (100+ applies only to specialty rigid styles). You get free design help, free US shipping, full-color CMYK printing, and an FSC paper option. Choose 7-business-day standard production or 5-day rush. Order a free sample kit (just $19.99 shipping, credited to your first order), and we return quotes within 4 business hours.
FAQ
What's the minimum order quantity? The standard MOQ is 50 units; 100+ applies only to specialty rigid boxes.
How long is production? Standard production is 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Tuck Top Mailer Boxes
Ordering custom tuck top mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
