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Kraft Mailer Boxes

4.9 (208 reviews)
Ryan B. 4.6/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Sophia L. 4.2/5
Smooth proofing process and the finished packaging looks premium.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom kraft mailer boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Kraft Mailer Boxes are die-cut one-piece corrugated shippers in natural brown kraft, made for direct-to-consumer brands that want an unboxing that looks as honest as the product inside. Each box is custom-printed to your design.

The interlocking flap design folds flat and snaps together without tape, so your fulfillment team packs faster and your customer opens cleaner. The natural kraft surface reads recycled and earthy at a glance, which is why subscription brands, organic skincare lines, and small-batch coffee roasters reach for it. Add a printed insert to seat fragile items and the box doubles as the product platform during unboxing.

Kraft Mailer Boxes - Materials & Specifications

  • Material: Natural kraft corrugated board (E-flute for light items, B or C-flute for heavier loads)
  • Construction: Die-cut one-piece mailer with interlocking flaps, no tape needed
  • Printing: Full-color CMYK, print inside and outside
  • Finishing: Matte or gloss lamination, custom inserts and partitions
  • Sustainability: FSC-certified paper option

Best Used For

  • Subscription boxes and monthly DTC shipments
  • Organic and natural beauty or skincare products
  • Small-batch coffee, tea, and specialty food
  • Eco-positioned apparel and accessories

Printing & Finishing

Keep the raw kraft look with a one-color logo, or run full-color artwork across the lid and inside walls for a printed-interior reveal. Add matte lamination for a soft tactile finish or gloss to make colors pop against the brown board. Inserts and partitions hold multi-item kits in place.

Why Order from Teal

We are a US-based packaging manufacturer with a 50-unit minimum order (100+ only for specialty rigid boxes). You get free design help and free US shipping on every order. Choose 7-business-day standard production or 5-day rush, full-color CMYK printing, and an FSC-certified paper option. Order the free sample kit for $19.99 shipping and we credit it to your first order.

FAQ

What's the minimum order quantity? The minimum is 50 units. Specialty rigid boxes start at 100+, but kraft mailers ship at 50.

How long is production? Standard production is 7 business days. A 5-day rush is available when you need them sooner.

Can I get a sample? Yes. The free sample kit (just $19.99 shipping) shows you the kraft board and print quality, and we credit it to your first order.

Are these recyclable? Yes. Kraft corrugated is curbside recyclable, and an FSC-certified paper option is available.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Kraft Mailer Boxes

Ordering custom kraft mailer boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about kraft mailer boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Kraft Mailer Boxes from Teal Packaging?

Teal Packaging produces custom kraft mailer boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Kraft Mailer Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit