Custom Flyers & Package Inserts from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 11, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Looking for packaging solutions built specifically for the flyers inserts industry? Most packaging suppliers offer generic boxes and call it a day. We take a different approach - working with flyers inserts businesses to design packaging that solves the specific problems you actually face.
Packaging Challenges in the Flyers Inserts Industry
Every industry has its own packaging headaches. For flyers inserts businesses, the common ones are:
- Brand consistency across products. When you have multiple SKUs, keeping packaging cohesive while differentiating products is tricky.
- Balancing cost and quality. Packaging is a cost center until it becomes a marketing tool. Finding that sweet spot matters.
- Minimum order quantities. Most suppliers want 1,000+ units per SKU. When you're testing new products or running limited editions, that's too many.
- Speed to market. New product launch with a 6-week packaging lead time? That's a dealbreaker.
- Sustainability expectations. Your customers increasingly expect eco-friendly packaging. And they can tell the difference between genuine and greenwashing.
What We Offer for Flyers Inserts Businesses
Teal Packaging provides a complete packaging ecosystem for flyers inserts brands:
Primary Packaging
- Custom printed boxes in any size, material, and finish
- Product-specific inserts and dividers
- Window packaging for product visibility
- Food-safe options with barrier coatings (where applicable)
Shipping & Fulfillment
- Branded mailer boxes for e-commerce
- Corrugated shipping boxes with custom print
- Protective packaging (foam inserts, honeycomb padding)
- Poly and paper mailers for lightweight items
Branding & Accessories
- Custom stickers and labels for product branding
- Branded tissue paper and wrapping
- Thank-you cards and package inserts
- Hang tags and branded packing tape
Why Flyers Inserts Brands Choose Teal
50-unit minimums. Test new packaging designs without committing to thousands of units. Launch a limited edition? Need packaging for a pop-up event? 50 units is enough.
7-14 day turnaround. From proof approval to your door. Compare that to the 4-8 weeks most suppliers quote.
Free US shipping. No freight charges, no surprise fees. The price we quote includes delivery.
Eco-friendly standard. FSC-certified paper options and soy-based inks on every order. Not an upgrade - the default.
Design support included. Our team helps with layout, dieline creation, and proof revisions. Unlimited revisions until you're satisfied.
Materials for Flyers Inserts Packaging
The right material depends on your product, brand positioning, and budget:
- Kraft (300-400 GSM) - Natural, eco-friendly look. Lower cost. Great for artisan and organic brands.
- SBS white board (280-400 GSM) - Premium print surface. Best for retail shelf presence.
- Corrugated (E or B flute) - Structural protection for shipping. E-flute for mailers, B-flute for heavier items.
- Rigid board (1000+ GSM) - Luxury unboxing. Magnetic closures, custom inserts.
Pricing
Packaging costs for flyers inserts businesses typically range from $0.25-5.00/unit depending on box type, size, material, and finish. Volume discounts kick in at 500 units and get steeper at 1,000 and 5,000. Request a quote with your specific requirements for exact pricing within 24 hours.
Get Started
Tell us about your flyers inserts packaging needs. Dimensions, quantities, materials, finishes - whatever you know so far. We'll come back with a quote, material recommendations, and a timeline. If you're not sure what you need, that's fine too. We'll ask the right questions and guide you to the best option for your products and budget.
Designing Effective Flyer and Print Insert Campaigns
Product inserts and flyers serve as physical marketingtouchpoints that accompany orders, creating repeat purchase opportunities and brand reinforcement. Strategic design maximizes their effectiveness.
Clear value propositions capture attention immediately. Customers receiving packages rarely spend more than a few seconds reviewing inserts. Front-side messaging must communicate your core offer instantly.
Call-to-action clarity drives response rates. Whether you want customers to visit your website, follow on social media, or use a discount code, the action should be unmistakable.
QR codes bridge physical and digital experiences. Trackable QR codes link inserts to specific landing pages, enabling measurement of insert effectiveness.
Print Production Considerations for Product Inserts
Insert production quality affects both perceived brand value and durability through the shipping process. Understanding production options helps optimize cost and quality.
Paper weight affects both cost and durability. 80# cover stock provides adequate stiffness for most inserts, while 100# stock offers premium feel for higher-end brands.
Finishing options including matte or gloss aqueous coating protect printed surfaces and enhance visual appeal. UV spot coating highlights specific design elements.
Folding and binding options determine how inserts ship and how recipients interact with them. Accordion folds, gate folds, and bound booklets each serve different purposes.
Strategic Placement and Integration with Packaging
Insert effectiveness depends partly on placement within packages. Strategic positioning ensures inserts are noticed and acted upon.
Top-of-box placement ensures inserts are the first thing customers see. This positioning works for promotional offers and new product announcements.
Attached-to-product inserts reach customers during product use. Care instruction inserts or usage guides appear at moments of high engagement.
Secondary placement for return-customers ensures your inserts reach customers who already value your products. Repeat purchasers often have the highest insert response rates.
Frequently Asked Questions
- What paper stock works best for product inserts? 80# to 100# cover stock with aqueous coating provides good durability and print quality for most product insert applications.
- How do I make my inserts stand out in packages? Premium paper stock, spot UV accents, and creative folding techniques differentiate inserts from standard printed pieces.
- What size inserts work best? Match insert size to your typical package dimensions. Larger inserts in small packages overwhelm; small inserts in large packages get lost.
- Can inserts be printed with variable data? Yes, digital printing enables personalized inserts with customer names or tailored offers. Setup costs are higher but per-unit costs can be competitive.
