Introduction
Custom boxes with inserts have become an essential packaging solution for businesses seeking organized, professional product presentation. Whether you need to protect multiple items, create premium gift sets, or organize products for retail display, inserts provide the structural support and visual appeal that elevate your packaging.
At Teal Packaging, we specialize in producing high-quality custom boxes with inserts that meet diverse business requirements.
The addition of custom inserts transforms simple boxes into sophisticated packaging systems that enhance product protection and presentation. Inserts keep multiple items organized, prevent movement during shipping, and create a premium unboxing experience that builds customer loyalty.
Our manufacturing partners use advanced cutting and assembly techniques to deliver consistent, professional results across every order.
Whether you are packaging subscription boxes, gift sets, electronics, cosmetics, or any multi-product arrangement, our custom boxes with inserts can be tailored to your specific needs.
We offer flexible order quantities starting at just 50 units, ensuring that businesses of all sizes can access premium packaging solutions.
Our commitment to quality, sustainability, and fast turnaround distinguishes us in the packaging industry.
Materials and Specifications
Our custom boxes with inserts are available in various material options to suit different requirements and budgets. The box exterior typically uses corrugated cardboard for shipping applications or folding carton for retail packaging.
Corrugated options range from single-wall for lightweight items to double-wall for heavy products, with burst ratings from 200 to 350 PSI.
Insert materials include:
- Corrugated cardboard
- Foam
- Molded pulp. Corrugated inserts provide excellent protection
- Are available with recyclable options by specification
- Making them the most sustainable option
Foam inserts offer premium cushioning for delicate items. Molded pulp is an eco-friendly option made from recycled paper fibers. Material weights range from 200gsm to 400gsm depending on application requirements.
We use soy-based inks exclusively for printing on box exteriors, producing vibrant colors while maintaining environmental responsibility. Finishing options include:
- Matte lamination
- Gloss lamination
- Soft-touch coating
- Spot UV applications
All materials are available with FSC-certified paper options by specification ensuring responsible environmental practices throughout our supply chain.
Customization Options
Custom boxes with inserts offer extensive opportunities for brand expression and product organization.
Our full-color printing capabilities allow for branding on box exteriors, creating recognition and marketing impact with every delivery.
Whether you prefer elegant minimalist designs or bold promotional graphics, our printing technology delivers exceptional results.
Insert customization includes various configurations such as:
- Compartments for multiple items
- Die-cut recesses for specific product shapes
- Tiered platforms that create visual interest
We can design inserts for a single item or arrangements of dozens of products. Custom tooling ensures precise fit for your specific products.
Additional customization features include magnetic closures, ribbon ties, embossing for tactile branding, foil stamping for premium appearances, and QR codes linking to digital content.
Our free design support team can help you develop packaging that effectively organizes your products while communicating your brand message.
Available Sizes
Custom boxes with inserts are available in various sizes to accommodate different product configurations and quantities.
Our most popular size for multi-product boxes measures 10 by 8 by 4 inches, providing adequate space for most gift sets and subscription arrangements. This size accommodates multiple items while remaining practical for shipping and retail display.
For larger configurations, we offer boxes sized at 12 by 9 by 4 inches and 14 by 10 by 6 inches. Compact options at 6 by 4 by 2 inches work well for smaller product arrangements.
Custom sizes can be produced to exactly match your product dimensions, ensuring a precise fit that maximizes protection and presentation impact.
Insert configurations include single-compartment designs, dual-compartment arrangements, and multi-cell grids for larger sets.
Our team can help you determine the optimal box and insert configuration based on your product dimensions, quantity requirements, and packaging objectives.
Sustainability Commitment
Environmental responsibility is a core principle at Teal Packaging. All of our custom boxes with inserts are made from FSC-certified paper options, ensuring that the paperboard originates from responsibly managed forests.
This certification provides assurance that your packaging choice supports environmental stewardship and sustainable forestry practices.
We use soy-based inks exclusively for printing, which significantly reduces environmental impact compared to traditional petroleum-based alternatives.
Our corrugated inserts are available with recyclable options by specification and made from recycled content when possible. Molded pulp inserts offer an additional sustainable option made from post-consumer paper waste.
Our your packaging are designed with end-of-life considerations in mind. All paper and cardboard components are recyclable, and we offer recycled content options ranging from 30 to 100 percent post-consumer waste for environmentally conscious brands.
By choosing our sustainable packaging, you demonstrate environmental responsibility to your customers.
How to Order
Ordering custom boxes with inserts begins with a consultation to discuss your specific requirements.
Our team will guide you through material selection, box style, insert configuration, and quantity considerations. Providing your product dimensions, quantity requirements, and branding elements helps us recommend the most suitable options for your needs.
Our design support team offers complimentary assistance to help you prepare print-ready artwork and insert specifications. We accept various file formats including:
- PSD
- EPS. If you need design assistance
- Our team can translate your brand guidelines
- Product requirements into production-ready packaging designs
Production typically takes two weeks from artwork approval, significantly faster than the four to six week industry standard.
We offer:
- free shipping on every order
- Canada
- United Kingdom
- Australia. Once your order ships
- You will receive tracking information to monitor delivery progress
Our quality control team inspects every order before shipping.
